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Metalizing Gun



Metalizing Gun


Metalizing is a generally  name given to a thermal spray coating process that is used for coating metal on product plane. The resultant metallic coatings can be used for protective and decorative  purposes. These coatings are also known to be long-lasting, effective and highly versatile. Coatings specializes in three types of metalizing processes:




Metalizing Gun


Metalizing Coating Process | Electric Arc Spray

In this process, we utilize two metallic wires that are electrically charged with opposing polarity as the coating feedstock. This will cause them to throw a molten arc between each other. We will next inject insert gas or high velocity air to trigger an atomization of the now-molten material and propel onto the substrate to form the coating. If you opt for the electric arc spray process, it  can spray any type of metals which have melting points below 10,000°F.

Depending on the equipment being used and the material being applied,that Coatings can provide metallic coatings with either semi-metallurgical bonds or mechanical bonds up to 5000 P-S-I. Distortion will not occur because the substrate is not exposed to high temperature over 250°F.




Metalizing Coating Process | Combustion Powder Spray

In that process, the basic principle of the heat source is the same as wire spray except that powders are fed through a flame and propelled by high-velocity oxygen or air onto a surface. As with the metalizing process, any powdered metal having a melting point below 5500°F. can be sprayed. This process is mainly used for abradable coatings and spray hard surfacing.

Metalizing Coating Process | Combustion Wire Spray

In this process, we feed the spray material in wire form into a fuel gas-oxygen flame where it is melted by the heat temperature up to 5500°F  of that combustion. Compressed air is concentrated around the flame, atomizing the molten material into fine spherical particles and propelling these particles at high velocity onto the
surface of the metal.

We can manipulate the atomization and the melting of metals with different melting points when we control the feeding rate of the wire through the flame. When you opt for this method, we can spray any wire as long as it features a melting point below 5500°F.

Advantages of Metalizing

  • To achieve insulation
  • Resistance to corrosion
  • Significant cost advantages
  • Not subject to degrading
  • Anodic protection of surface
  • No cure time or temperature to limit metalizing
  • Stronger adhesion than paint
  • Longer lasting than paint

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